Mineral Water Turnkey Project Consists of . .
- Mineral Water Plant / Packaged Drinking Water Plant
- Automatic Mineral Water Filling Machine
- Pet Bottle Shrink Grouping Machine
- Automatic Digital Batch Coding Machine
- Pet Stretch Blow Moulding Machine
- Automatic Labelling Machine
- BIS Laboratory (Chemical / Laboratory)
- Automatic Jar Filling Machine
- Automatic Labeling Machine
Mineral Water Plants/Packaged Drinking Water Plants
As people become more health conscious, the demand for bottled water is increasing at a rapid rate. Bottled water provides easy transportability and assured water quality.
With our several years of experience in the Water Treatment Field, we have developed comprehensive, economically viable packages, such that the capital outlay is optimized. Our packages are offered in modules so that they can be upgraded at a later date as the demand increases. Typically a Packaged Drinking water Plant may consist of:
- Water Treatment Plant
- Packaging Plant
The Water Treatment Plant consists of One or All oft the below mentioned pocess:
Chlorine/Hypochlorite Dosing System
Chlorine/Hypo chlorite dosing system is done in the raw water for disinfection / oxidation of iron and manganese (if present) in the water before filtration. sodium hypo chlorite reacts with water to form hypo chlorite acids which acts as disinfecting agent.
PRESSURE SAND FILTER Raw Water is first filtered by filtration unit in series prior to feeding the RO Plant. Pressure Sand Filter unit is provided for removal of Suspended Matters & Turbidity from raw water.
ACTIVATED CARBON FILTER
Basic Natural water may contain Colour, Odour, Chlorine & Organics in different proportion, which is undesirable for potable application, and hence, it is necessary to remove the same from water. The Activated Carbon Filter removes Chlorine, Odour, & Colour, Pesticides, Organics and In organics Impurities while passing the water through Carbon Bed.
SMBS DOSING SYSTEM
The Chlorinated water may oxidize the membrane and to avoid the same precautionary we provide Sodium Meta BiSulphite dosing system
ANTI SCALANT DOSING
The hardness salts of Calcium & Magnesium are likely to be precipitated if concentration exceeds its solubility limit & it may faults the membranes resulting into scaling which ultimately leads to poor treated water quality from RO System. To prevent this Antiscalant dosing (scale inhibitor) dosing system is provided.
MICRON CARTRIDGE FILTER
Micron Cartridge Filter having Series of filtration with the 20 Micron, 10 Micron, 5 Micron, 1 Micron, 0.45 Micron & 0.2 Micron Cartridge. This is a Consumable Cartridge and should replace it after Days of operation. This for Extra Safety of Product water as it comes through series of filtration and there are some chances of slippages of particles, which can be arrested through the Cartridges
HIGH PRESSURE PUMP
For Reverse Osmosis Process to take place feed pressure of water need to be raised. For this purpose a Vertical Multistage Centrifugal High Pressure Pump in S.S construction is provided R.O. System requires operating pressure of about 14-16 kg/cm^2 . High-pressure pump is fitted with S.S. discharge pipe work with necessary control valves. Necessary instruments like a High Pressure Switch, Pressure Gauge and re-circulation valves are provided for safer operation of system.
REVERSE OSMOSIS SYSTEM
Reverse Osmosis System rejects 97 – 99 % of total dissolved solids by the principle of `Osmosis’. This system consists of a R.O. Module assembly mounted on Structural Skid. High pressure rating FRP Pressure Vessel (Pressure Tubes) are fitted on the skid which houses spirally wound membrane elements in series.
In RO System feed soften water is divided into two streams viz Product & Reject water. Product water is treated water having lesser TDS. Reject water is highly concentrated water, which is not to be used for any purpose but drained. Followed Filtered water at elevated pressure is first feed to Pressure Vessel; treated water is collected in center core tube. Treated water from each membrane is collected jointly in a common product water storage tank and reject is drained.
For safe operation of system following instruments are provided on the Panel.
- Feed & Reject Pressure Gauge: to indicate respective pressure of R.O.System.
- Feed & Reject Flow Indicator: to indicate respective flow of R.O.System.
- T.D.S Meter: to measure TDS of Raw & Treated water.
- High Pressure Switch: for tripping HPP in case of excessive feed pressure
- Time Totaliser: for counting working hours of H.P Pump/ R.O.System.
PRODUCT WATER STORAGE TANK
Treated water from R.O. System are collected in S.S. constructed storage tank of appropriate capacity. The tank is fitted with S.S. pipe work & isolation valves and suitable type of level indicator.
ABSOLUTE MICRON CARTRIDGE FILTERS: (MCF) – Removing the Micro Biological Growth
During storage, atmospheric or any other contamination may take place in treated water. Hence, after passing water from R.O. System & after Storage, water is once again passed through a micron cartridge filters. This is a S.S.316 Vessel, internally Electro polished fitted with internally with P.P Pleated micron cartridge elements having absolute ratings of 1.0 micron & 0.2 microns which removes all bacterial impurities present in the water and make the water free of particulates.
ULTRA VIOLET STERILIZER
With follow treatments treated water is free from all the micro-biological impurities like Bacteria, Virus, etc. it may redevelop again in water during prolonged storage. For dis-infection of water is essential for Reverse Osmosis Application before Filling & Sealing in bottle. Hence, a online Ultra Violet Sterilizer is require for disinfections of Treated water before filling in pre-cleaned PET Bottles. The water to be disinfected, is passed through U.V.System, which consists of U.V.Tubes which radiates high intensity Ultra Violet Rays, which in turn kills the micro organisms. This systems consists of a S.S finished surface housing with Ultraviolet Lamps fitted in it. The water to be treated is surroundings this tubes during treatment. An electrical system is provided for production of high voltage required for U.V.Rays generation and Operating Life of U.V.Lamps.
OZONE GENERATOR: (OZONE) – Generate the Ozone Gas
Though R.O. System rejects all the micro – organisms like bacterial & virus and even after passing through MCF & U.V.System it may redevelop in packed bottles over a period of time. Hence, it is necessary to disinfect R.O.Product water prior to bottling filling. This is very much essential to ensure good Mineral Water Quality as per the standards. This Ozone Generator use for the Final Treated Water to make Oxygen Rich water and it removes the Bacteriological growth and also provide you the Shelf Life of your Packed Bottle water unless it open for some period of time. Also this Ozonated water can add some taste in to your Treated water.
The Packaging unit consists of one or All of the mentioned process:
Bottle Manufacturing by PET Blowing Machine:
For manufacturing of PET Bottles for Different sizes and available in Semi and Automatic Operation up to 3600 Bottles per hour.
Rinsing – Filling – Capping – Sealing Machine:
The bottles are fed into the machine which automatically rinses, fills and screws the cap on it. Caps are stamped with the date of manufacture and expiry before being put into the hopper for screwing on to the bottle.
In this section the labels and the neck sleeve are to be manually put on the bottles which will then pass through the shrink tunnels and onto packing conveyer.
This could be in cartons – done manually – and no machines have been provided for it.
These Packing Machines come in both versions: Fully Automatic as well as Semi Automatic.
Fully Automatic Machines are with in feed Air Conveyor which gives higher production rate with no change parts for different sizes of bottles. Such machines are Mechanical operated with Cam Drive and pneumatic operation for accuracy of Washing and Filling.
Semi Automatic Machines are with Manual washing with Turn Tables and rest activity of Filling and Capping are fully automatic operation. Both options have Shrink Tunnel for labeling application.
Fluid Systems offers Complete Turnkey Plants as per the Customer’s Requirements. We have Affiliations with leading Machinery manufacturers and have executed such Projects worldwide.